In the world of modern hatchery management, efficiency, hygiene, and animal welfare are non-negotiable priorities. To meet these growing demands, Ceva Ecat-iD Campus has developed LaserLife®, a pioneering egg candling system that uses dual-sensor technology to identify and eliminate non-viable eggs before incubation begins.
This technology represents a breakthrough in how hatcheries approach productivity, chick quality, and biosecurity. By removing eggs that are clear, contaminated, or contain dead embryos at the earliest stage, hatcheries are able to improve hatch rates, reduce late-stage losses, and streamline operations. Let’s take a closer look at how LaserLife® is setting a new standard for intelligent hatchery automation.
Also read : What are the benefits of incorporating diversity and inclusion in UK workplaces?
What Is LaserLife®? A Smart Solution for Egg Selection
LaserLife® is an innovative, high-speed egg analysis and selection tool developed exclusively by Ceva Ecat-iD. Using a dual-sensor technology, it analyzes each egg in real time using:
A laser refraction sensor, which identifies clear (unfertilized) eggs or those with contamination
Also read : What are the essential skills needed for leadership in a UK business environment?
An infrared thermal sensor, which detects the presence of a viable embryo based on heat signatures
Each egg is scanned and automatically classified into one of four categories:
Live, Dead, Contaminated, or Clear.
This precision allows hatcheries to filter out unproductive eggs before incubation, minimizing biohazards and boosting the efficiency of the entire hatching process.
High-Volume Performance for Modern Hatcheries
One of the most impressive features of LaserLife® is its throughput capacity:
Up to 100,000 eggs per hour can be processed with remarkable accuracy.
This performance level makes LaserLife® perfectly suited to large-scale industrial hatcheries, where speed and reliability are essential. Moreover, it fits seamlessly into existing hatchery workflows and adapts to a wide range of tray formats and egg-handling systems.
Its compact design, robust construction, and intuitive user interface make it both powerful and practical. Operators can manage the system with ease, reducing the need for extensive training or manual intervention.
Enhanced Biosecurity Through Early Egg Rejection
Non-viable eggs are not just unproductive—they pose a genuine risk to the health and safety of the rest of the batch. Contaminated eggs can harbor bacteria that compromise the hygiene of the incubator and infect viable embryos.
By eliminating these threats early, LaserLife® plays a direct role in:
Reducing the number of “exploding eggs” during incubation
Lowering the rate of late embryonic mortality
Minimizing cross-contamination within the incubator
Improving overall hygiene conditions
This proactive approach improves both hatchability and animal welfare, resulting in a more consistent, high-quality chick output.
Data Collection and Real-Time Monitoring
Beyond its detection capabilities, LaserLife® incorporates a comprehensive data tracking system. Every scanned egg contributes to a growing pool of performance metrics that can be analyzed and visualized by hatchery managers.
This data includes:
- Classification rates (live vs. non-viable)
- Rejection ratios per batch
- Historical comparisons across different days, machines, or breeds
- These insights support a data-driven decision-making process, enabling:
- Better incubation planning
- Faster identification of anomalies
- Continuous improvement of operational protocols
In short, LaserLife® is not just a detection tool—it’s a smart hub for traceability and performance analysis.
Proven Benefits for Hatchery Operators
Clients who have integrated LaserLife® into their facilities report measurable improvements across the board. Key benefits include:
- Hatchability boost of +0.5% to 1%
Better chick vitality and fewer bacterial infections at hatching
Reduction in labor required for manual egg candling
Fewer production delays caused by contamination
Lower chick mortality and improved feed conversion ratios
Better planning of incubation batches and space usage
These results not only enhance productivity but also strengthen animal welfare compliance and reduce economic losses tied to waste and inefficiency.
A Strategic Investment in Hatchery Sustainability
Implementing LaserLife® is a long-term investment that pays dividends far beyond its initial setup. By improving the consistency and health of chicks, hatcheries can reduce their reliance on antibiotics and lower the environmental impact of their operations.
This aligns with broader goals in animal health and sustainable agriculture, particularly for hatcheries seeking to meet certifications or international standards on animal welfare, sanitation, and production traceability.
Furthermore, LaserLife® supports a shift toward predictive maintenance and intelligent automation—key pillars of the Industry 4.0 model.
Designed and Built by Ceva Ecat-iD Campus
Behind LaserLife® is Ceva Ecat-iD, a French company based in Brittany that specializes in designing and manufacturing automated solutions for hatcheries. As a part of the Ceva Santé Animale Group, the company combines engineering expertise with a deep understanding of animal health.
With decades of experience in hatchery automation, the team at Ceva Ecat-iD has created a full ecosystem of machines for:
Egg handling and sorting
In ovo vaccination
Chick management
Traceability and data integration
All equipment is designed, manufactured, and tested in France, using premium materials and following rigorous quality standards.
Custom Integration and Operator Support
Ceva Ecat-iD offers end-to-end project support, from initial consultation to installation and beyond. Every LaserLife® installation includes:
Custom engineering to fit your specific hatchery layout
On-site technician deployment for setup and testing
Training for hatchery staff to ensure operational autonomy
Long-term maintenance and software updates
Real-time support via remote diagnostics
This level of customization and service ensures each client gets a solution tailored to their goals and operational constraints.
Why Choose LaserLife® for Your Hatchery?
If your hatchery is looking to:
Reduce waste and optimize resources
Ensure healthier chicks and higher hatch rates
Improve sanitary standards and minimize infection risks
Gain data insights and enable real-time monitoring
Simplify your processes with a user-friendly, automated tool
…then LaserLife® is the solution you’ve been waiting for.
It isn’t just a piece of hardware—it’s a complete technological upgrade designed to meet the challenges of today’s hatcheries and anticipate those of tomorrow.
Conclusion: The Future of Egg Selection Is Now
In the race toward more efficient, sustainable, and biosecure poultry production, LaserLife® is a clear leader. Its dual-sensor precision, unmatched processing speed, and integration-ready design position it as an essential tool for any hatchery aiming to compete on quality and performance.
Backed by the innovation and support of Ceva Ecat-iD, LaserLife® is more than a machine—it’s a smarter way to hatch.
Discover how LaserLife® can transform your hatchery. Visit https://www.ecat-id.com/en/products/laserlife-R to learn more or request a custom consultation.
